Cathodic & Corrosion Protection

Stopping the corrosion, extending the service life, protecting the investment

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Service Overview

Corrosion of embedded reinforcement is the single largest cause of concrete deterioration in the UK built environment. Once chlorides reach the steel, or carbonation lowers the pH of the concrete cover, the steel starts to corrode. The corrosion products expand, cracking and spalling the surrounding concrete. Patch repair alone does not stop this process. It often accelerates it in adjacent areas through the incipient anode effect.

Cathodic and corrosion protection systems address the underlying electrochemical process rather than just the visible damage. Applied correctly, these systems can extend the service life of a concrete structure by decades, often at a fraction of the cost of continued reactive repair or eventual replacement.

CRS delivers the full range of cathodic and corrosion protection systems used in the UK market. Impressed current cathodic protection (ICCP) for large-scale infrastructure and long-term protection of high-value assets. Galvanic (sacrificial) anode systems for smaller structures and localised protection around repair patches. Corrosion inhibitors applied to the concrete surface or introduced during repair. Hybrid systems combining approaches where the structure requires it.

System design is critical. The wrong system, or a correctly-chosen system installed incorrectly, delivers little benefit and can create false confidence. CRS works with system suppliers, structural engineers and corrosion specialists to ensure the specified system suits the structure, the exposure environment and the intended service life. Where clients need design input at specification stage, our consultancy service supports this.

Installed systems require monitoring. Impressed current systems in particular need regular verification of protection levels, adjustment of driving currents, and periodic anode replacement. CRS can be appointed for the installation only, or on an ongoing basis to monitor and maintain the system across its operational life.

What this service covers

Impressed Current Cathodic Protection (ICCP)

Long-term active protection systems using external power to drive protective current through the reinforcement. Suitable for bridges, car parks, marine structures and other high-value infrastructure requiring decades of protection.

Galvanic (Sacrificial) Anode Systems

Zinc-based sacrificial anodes installed within or on the concrete to protect the reinforcement. Suitable for smaller structures, localised protection around repairs, and situations where an external power supply is impractical.

Incipient Anode Protection

Discrete galvanic anodes installed at the perimeter of concrete repair patches to prevent the ring anode effect that would otherwise cause corrosion to accelerate in adjacent areas after repair.

Corrosion Inhibitors

Surface-applied migrating corrosion inhibitors and admixed inhibitors introduced during repair. Used to reduce corrosion rates in reinforcement where cathodic protection is not the specified approach.

Hybrid Systems

Combined ICCP and galvanic systems where different parts of a structure require different protection approaches, or where phased conversion from galvanic to impressed current is planned across the service life.

System Monitoring & Maintenance

Ongoing verification of protection levels, driving current adjustment, anode replacement and system documentation. Delivered on installations completed by CRS or by other contractors requiring specialist ongoing management.

Why choose Concrete Repair Solutions?

Technical depth

Cathodic protection is an electrochemical intervention, not a coating. We understand the structure, the corrosion mechanisms, and the system design. Where independent specialist input is required at specification stage, our consultancy service supports the engineer directly.

Whole life of the structure

CRS surveys, installs, monitors and maintains protection systems. The same team that specifies and installs the system returns for ongoing monitoring and adjustment. One point of accountability across the design life of the protection.

Accredited and approved

SafeContractor accredited, with a CSCS-carded workforce and SSSTS-qualified site supervision. IRATA Level 3 rope access operatives for installation on high-level and difficult-access structures. Independent external HSQE consultancy oversight of health, safety, quality and environmental management on every project.

Track record

Cathodic and corrosion protection systems delivered across bridges, multi-storey car parks, marine structures and infrastructure assets throughout the UK. Live projects viewable in the Projects section.

Our process

1. Survey & Diagnose

Corrosion assessment including half-cell potential mapping, chloride profiling, cover surveys and carbonation testing. We identify the extent and rate of corrosion, and whether cathodic or inhibitor-based protection is appropriate for the structure.

2. Specify & Cost

A written specification setting out the protection system, materials, monitoring provision and installation methodology. Costed against a defensible bill of quantities. Coordinated with the structural engineer and system supplier where required.

3. Mobilise & Deliver

Site setup, access provision, installation of anodes, cabling, monitoring points and control systems. Commissioning to system supplier’s specification. All installation work delivered to maintain manufacturer warranty.

4. Protect & Hand Over

System commissioning, initial protection verification, and a handover pack including as-installed drawings, system operating instructions and recommended monitoring schedule. Ongoing monitoring services available where required.

Frequently asked questions

Cathodic protection is an electrochemical technique that stops corrosion of embedded reinforcement in concrete by making the steel behave as a cathode in a controlled electrochemical cell. It is used where reinforcement is corroding due to chloride contamination or carbonation, and where the client wants to extend the service life of the structure rather than pursue repeated patch repair or replacement. It is particularly effective on bridges, car parks and marine structures.

Impressed current cathodic protection (ICCP) uses an external power supply to drive protective current through the reinforcement. It provides higher protection levels, is adjustable over time, and is suitable for large structures and long design lives. Galvanic (sacrificial) protection uses zinc-based anodes that corrode preferentially to the steel, requiring no external power. It suits smaller structures, localised protection and situations where power supply is impractical. The right choice depends on structure size, corrosion severity and monitoring access.

Design life varies by system type and structure. Impressed current systems are typically designed for 25 to 40 years or more, with periodic anode replacement extending life further. Galvanic anode systems typically provide 10 to 20 years of protection depending on anode size and environment. Both require monitoring to verify performance. Life expectancy is set at design stage based on the structure and the client’s intended service life.

Cathodic protection stops future corrosion but does not reinstate concrete that has already spalled or delaminated. The typical approach combines concrete repair to address existing damage with cathodic or corrosion protection to prevent further deterioration. Applied together, they deliver a durable repair that will not need reactive intervention within the design life of the protection system.

Yes. CRS can be appointed as Principal Contractor on schemes where required, with full CDM 2015 compliance. On projects where a different Principal Contractor is appointed, we work as their specialist sub-contractor and provide the technical and safety documentation their role requires.

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